纵轴式掘进机截割头载荷影响因素的仿真分析

针对现有掘进机截割头载荷特性研究方法采用单一影响因素不能全面反映截割头载荷及其波动变化规律的问题,通过分析截割头瞬时载荷,确定了纵轴式掘进机在水平截割工况下截割头载荷的主要影响因素有截割岩石特性、截割头掏槽深度、截割头吃刀深度、截割头转速和截割臂摆速。针对某纵轴式掘进机水平截割工况,采用Matlab对影响截割头载荷的多种因素进行仿真分析,得到了各向载荷及其波动随各因素的变化规律:截割头载荷随着岩壁普氏系数的增大而增加,其中横向阻力增加尤为明显,横向阻力波动程度高于其他方向载荷,且随着岩壁普氏系数的增大呈减小趋势;随着截割头掏槽深度的增加,截割头各向载荷近似呈线性增加,其中升力增加幅度最大,各向载荷波动则随着截割头掏槽深度的增大而减小;随着吃刀深度的增加,截割头载荷总体呈增大趋势,载荷波动程度则随之减小;在截割头转速一定的情况下,截割头载荷均随着截割臂摆速的增加而增大,在同一摆速下,截割头载荷随着截割头转速的减小而增大,横向阻力波动明显高于升力和推进阻力波动,横向阻力和推进阻力波动按截割头载荷规律变化,升力波动则与之相反。截割头载荷波动变化规律与截割头载荷变化规律不尽一致,有时甚至相互冲突。因此,掘进机作业过程中应合理选择截割头掏槽深度、吃刀深度等操作参数和截割头转速、截割臂摆速等运动参数,使各参数相互匹配,以减小掘进机振动,延长使用寿命。     

高泉背斜地层压力测井多参数综合解释与异常高压成因

目前国内外地层压力测井解释方法较多,但大多数方法基于欠压实沉积理论并局限于单一的地层岩性,尤其是针对盆地边缘山前深层构造,单一测井参数确定地层压力误差较大,且无法解释沉积压实机制以外的异常高压。为此,将多种异常高压机制相关的测井参数进行综合解释,建立适合山前复杂构造的地层压力测井多参数计算模型,评价准噶尔盆地南缘高泉背斜高探1井的地层压力剖面,其计算结果与钻井实测数据吻合,相对误差小于3.00%.同时,基于原始沉积加载—卸载过程力学原理,利用地层压力测井多参数分析判别出高泉背斜深层各层系异常高压的形成机制。     

Design and characteristics of a new type laminar plasma torch for materials processing

Laminar plasma jet(LPJ) generated by laminar plasma torch(LPT) has a favorable temperature and velocity distribution. Thus, it is superior to the turbulent plasma jet in material processing.However, most of the reported LPTs usually operate at a relatively low output power with a relatively low arc voltage and thermal efficiency, which limits its capabilities. In this context, this paper attempts to design a new type of high-power LPT with a relatively low arc current and a high thermal efficiency. In the first section, the design principle of the main components is studied and discussed in detail, and a new high-power LPT is proposed. Then, the experimental characteristics of the proposed high-power LPT are examined. Experimental results reveal the following characteristics of the proposed LPT.(1) The max jet length of the proposed LPT reaches at 540 mm.(2) Its mean arc voltage is higher than 290 V when the LPT works with arc currents lower than 200 A, leading to an output power greater than 50 kW.(3) The mean thermal efficiency is higher than 50%. Lastly, the proposed LPT has been applied to spheroidize the aluminum oxide powers. The experiment results for the production of spherical powders show that the proposed LPT has a good characteristic for material processing.     

New ways to improve the damping properties in high‐performance thermoplastic vulcanizates

The incorporation of viscoelastic materials represents an effective strategy to reduce the vibratory level of structural components. Thermoplastic vulcanizates (TPVs) are a special type of viscoelastic material that combines the elastomeric properties of rubbers with the easy processing of thermoplastics. In the present work, we propose innovative ways to improve the damping properties of high‐performance TPVs by using rubbers with carboxylic functionalities. For that, TPVs from physical blends of carboxylated hydrogenated acrylonitrile butadiene rubber (XHNBR) and polyamide 6 (PA6) were prepared. The chain dynamics of different mixed crosslink systems containing peroxide, metal oxides and hindered phenolic antioxidants were investigated in order to find the most suitable strategy to design a high‐performance TPV system with upgraded damping properties. The results indicate that the damping performance of the TPV system can be tailored by controlling the type and magnitude of the bonding interactions between the mixed crosslink system and the XHNBR rubber phase. Therefore, this study demonstrates the potential of TPV systems containing carboxylic rubbers as high‐performance damping materials. © 2020 Society of Chemical Industry     

朝凯煤矿露天台阶爆破装药结构优化应用研究

本文以神达朝凯煤矿正在开采的台阶为工程背景,针对该矿在台阶爆破过程中存在着大块率高、根底多的现象,通过改变装药结构的方式对爆破参数进行优化。实践证明,优化后大块率和根底问题的治理效果明显。     

Experimental Investigation of Heat Storage and Heat Transfer Rates during Melting of Nano-Enhanced Phase Change Materials (NePCM) in a Differentially-Heated Rectangular Cavity

In this work, an experimental study of melting heat transfer of nano-enhanced phase change materials(NePCM) in a differentially-heated rectangular cavity was performed. Two height-to-width aspect ratios of the cavity, i.e., 0.9 and 1.5, were investigated. The model Ne PCM samples were prepared by dispersing graphene nanoplatelets(GNP) into 1-tetradecanol, having a nominal melting point of 37℃, at loadings up to 3 wt.%. The viscosity was found to have a more than 10-fold increase at the highest loading of GNP. During the melting experiments, the wall superheat at the heating boundary was set to be 10℃ or 30℃. It was shown that with increasing the loading of GNP, both the heat storage and heat transfer rates during melting decelerate to some extent, at all geometrical and thermal configurations. This suggested that the use of NePCM in such cavity may not be able to enhance the heat storage rate due to the dramatic growth in viscosity, which deteriorates significantly natural convective heat transfer during melting to overweigh the enhanced heat conduction by only a decent increase in thermal conductivity. This also suggested that the numerically predicted melting accelerations and heat transfer enhancements, as a result of the increased thermal conductivity, in the literature are likely overestimated because the negative effects due to viscosity growth are underestimated.     

Adomian decomposition method for the MHD flow of a viscous fluid with the influence of dissipative heat energy

An investigation is carried out on the effect of dissipative heat energy on the flow of an electrically conducting viscous fluid past a shrinking sheet. Both viscous and Joule dissipation effects are considered along with heat generation/absorption for the enhancement of heat transfer properties. The governing nonlinear coupled partial differential equations are transformed into nonlinear ordinary differential equations by a suitable choice of similarity transformations. However, the complex transformed equations are solved by an approximate analytical method known as the Adomian decomposition method with a suitable initial guess solution assumed from the known initial conditions. Moreover, the behavior of several parameters characterizing the flow phenomena are studied via graphs and the numerical computations for the engineering coefficients are obtained and presented through tables. However, the major outcomes of the results are that a higher suction is required to resist the fluid temperature and sinks as well as the dissipative heat energy favors enhancing the fluid temperature at all points in the flow domain.     

Modification of pool boiling regimes by sand deposition

Sand spots, attached to a copper ball surface by means of polyvinyl acetate adhesive and distributed over the surface with areal density that ranges between one spot per 1.18 cm² (for low‐density spots) and one spot per 0.51 cm² (for high‐density spots), serve as a temporary heat transfer enhancer during the quenching in liquid nitrogen. Highest heat flux densities, achieved during quenching, lie in the range 10.8 to 20.2 W/cm², depending on the sand layer structure. Application of the temporary enhancer increases an amount of heat, evacuated by highly effective nucleate and transition boiling, by factor of 4.5 as compared with the bare sample. The process of sand layer preparation, data acquisition peculiarities, relationship between heat exchange efficiency and the spots areal density, along with sand grit size are discussed in this paper.     

槽式太阳能集热管内相变微胶囊悬浮液的热力性能分析

针对传统使用水基和油基的太阳能集热器换热效果低和管壁热应力大的问题，以相变微胶囊悬浮液为工作流体，对抛物型槽式太阳能集热器进行了三维建模。采用蒙特卡罗射线追踪法结合有限容积法和有限元法的方法求解了太阳能集热管的光?热?力耦合问题，采用欧拉?欧拉多相流模型研究了相变微胶囊悬浮液在集热管内的流动换热特性。结果表明，相变微胶囊悬浮液强化了集热管内的对流换热，不仅降低了集热管的沿程壁温，且减少了集热管的周向温差，均化了集热管温度分布。集热管周向等效热应力呈花瓣型分布，对应的5个高温度梯度的位置附近(圆周角θ=5°, 90°, 175°, 225°和315°)出现等效应力局部峰值。吸热管内壁面θ=90°处轴向热应力为压应力，作用于整个管程，而径向热应力和切向热应力为拉应力，主要作用在进出口端。相变微胶囊悬浮液浓度越高，强化换热效果越好，集热管热应力越小，但产生的压降也随之增大。     

载铜树脂处理高含盐氨氮废水的性能

针对高含盐氨氮废水，选择具有不同功能基团的树脂为载体，进行负载Cu2+改性制得载铜树脂并对其处理高含盐氨氮废水的性能进行研究。在筛选出最佳载铜树脂的基础上，研究pH及Na+浓度、树脂投加量、反应时间对载铜树脂处理高含盐氨氮废水效果的影响，通过对吸附氨氮前后的载铜树脂进行SEM和EDS表征分析并构建吸附动力学模型以进一步探究配位吸附的过程。结果表明，Cu2+可与螯合树脂D751稳定结合且在宽pH值下均表现出耐盐性和良好的氨氮吸附效果；在室温(25℃)、pH=11及Na+浓度4 g/L、树脂投加量8 g/L、反应时间60 min的条件下，D751载铜树脂对氨氮的去除率为34.8%。D751载铜树脂吸附氨氮后其表面出现明显的晶状结构物质，该物质可能为铜氨络合物。D751载铜树脂对高含盐氨氮的吸附符合准二级动力学模型。